Recycling / Aggregate Production
Fixed or semi-fixed equipment matching for recycled aggregate production from concrete, brick and mixed construction waste.
Equipment matching is checked by feed material, mud and moisture, target capacity, product size, site layout and environmental requirements.
Construction waste recycling lines convert suitable concrete blocks, bricks, road demolition material and mixed inert construction waste into recycled aggregate.
TONZO’s first-version website positions this solution as a fixed or semi-fixed line using the current equipment range: feeding, crushing, screening, conveying, optional washing, optional slurry treatment and auxiliary metal-removal or dust-control modules.
Remove unsuitable waste, oversized steel and non-crushable material before feeding.
Manual or mechanical pre-sorting, project-dependent
Feed material evenly and reduce impact on the primary crusher.
GZT grizzly feeder or ZSW / GZD vibrating feeder
Crush concrete blocks, bricks and mixed brittle materials to a smaller size for the next stage.
WLC jaw crusher
Remove steel bars and iron pieces after primary crushing.
Auxiliary magnetic separator module
Reduce material to target recycled aggregate size according to hardness, moisture and wear cost.
Heavy hammer crusher, hammer crusher or PSJ double roller crusher
Separate recycled aggregate sizes and return oversize material if required.
WLGSX trommel screen or vibrating screen
Transfer material between process sections and stockpile finished recycled aggregate.
WLB belt conveyor
Add spray points at feeding, crushing, transfer and screening sections when site conditions require dust control.
Auxiliary spray system
| Process role | Equipment reference | Selection note |
|---|---|---|
| Feeding | Feeding Equipment | Use grizzly feeder when large pieces and soil fines need pre-screening; use ordinary vibrating feeder for more uniform material. |
| Primary crushing | WLC Jaw Crusher | Main coarse crusher for concrete blocks and mixed construction waste after pre-sorting. |
| Secondary crushing | Heavy Hammer Crusher / Hammer Crusher / PSJ Double Roller Crusher | Choose by material hardness, target size, moisture and wear cost. Hammer-type machines suit brittle medium-low hardness material; roller crushing can be discussed for size control. |
| Screening | WLGSX Trommel Sand Screen / Vibrating Screen | Trommel screen suits mixed or muddy material separation; vibrating screen suits cleaner aggregate grading. |
| Conveying | WLB Belt Conveyor | Connect feeding, crushing, screening and stockpiling sections. |
| Wet dewatering | WLTS High Frequency Dewatering Screen | Use when washing or fine-sand recovery creates wet sand. |
| Slurry treatment | HHT Automatic Filter Press | Use when wet processing generates slurry that needs filter-press treatment. |
| Process section | Standard equipment | Optional equipment |
|---|---|---|
| Feeding | GZT grizzly pre-screening feeder, preferred for construction waste because soil and fine debris can be separated before crushing. | ZSW ordinary vibrating feeder when the feed has already been cleaned and contains fewer large blocks. |
| Primary crushing | WLC jaw crusher series, such as WL80 / WL110 / WL125 depending on capacity and feed size. | Mobile jaw crusher unit may be discussed only when the project requires frequent site transfer; public fixed-line page does not treat it as the standard configuration. |
| Secondary crushing | PCZ heavy hammer crusher as the common recycled aggregate crushing option. | PC hammer crusher for softer brick / tile waste; SHKX reversible fine crusher for finer recycled sand shaping; cone crusher should be considered if hard rock content is high. |
| Metal separation | Suspended magnetic separator as an auxiliary module. | Drum magnetic separator for high steel or rebar content, subject to configuration confirmation. |
| Screening | Inclined vibrating screen for aggregate grading. | WLGSX trommel screen for muddy feed pre-screening; horizontal screen for finer aggregate classification. |
| Conveying | WLB belt conveyor system. | Sealed belt conveyor or tripper conveyor according to dust-control and stockpiling requirements. |
| Washing and environmental module | XS wheel washer or LSX spiral washer when washing is required. | WLTS dewatering screen, WS fine sand recovery machine, HHT filter press and spray dust-suppression system. |
The following line sizes are for early discussion only. Final capacity depends on material composition, feed size, crusher setting, screen opening, moisture and impurity content.
| Line size | Typical capacity target | Configuration idea |
|---|---|---|
| Small line | 50-100 t/h | GZT0932 grizzly feeder + WL80 WLC jaw crusher + PCZ1008 heavy hammer crusher + 1020 / 1230 inclined screen + WLB conveyors + one suspended magnetic separator; optional XS2410 wheel washer + WLTS1230 dewatering screen. |
| Medium line | 100-200 t/h | GZT1148 grizzly feeder + WL110 / WL125 jaw crusher + PCZ1310 heavy hammer crusher + 1548 three-deck inclined screen + dual magnetic separators; optional LSX1580 spiral washer + WS1225 fine sand recovery + HHT30/800 filter press. |
| Larger line | 200-300+ t/h | GZT1262 heavy grizzly feeder + WL140 / WL160 jaw crusher + PCZ1512 or PCF1412 impact heavy hammer crusher + 1860 / 2060 multi-deck vibrating screen + dual drum magnetic separation and enclosed dust-control discussion; optional 2LSX1580 washer + WS1530 recovery + HHT60/1000 filter press. |
These package references use currently public equipment families and user-supplied model directions. Final matching should be checked with feed composition, impurity level, finished size and site layout.
Village demolition, small jobsite recycling or self-use recycled aggregate.
50-100 t/h
Centralized urban demolition waste yard or construction waste disposal site.
100-200 t/h
Large fixed recycling station or construction waste processing park.
200-300 t/h
Large steel, wood, plastic, cloth and other non-inert waste should be removed before feeding. A feeder, magnetic separator and manual sorting area are usually discussed before the WLC jaw crusher.
No. Road base or backfill material can often use dry crushing and screening. If the target is cleaner recycled sand or premium recycled aggregate, add sand washing, dewatering and wastewater treatment sections.
It depends on concrete strength, brick content, moisture, steel content and target size. Heavy hammer crusher, ordinary hammer crusher or roller crusher may be discussed after pre-sorting and primary jaw crushing.