Overview
Application & process role
PCZ, PCF and 2PCZ heavy hammer crushers are separated from ordinary PC hammer crusher and SHKX reversible fine crusher because their feed size, process role and wear parts are completely different.
Heavy hammer crusher is suitable for large-feed single-stage crushing of limestone and other brittle materials, but hard-rock lines such as basalt or granite should normally use jaw crusher plus cone crusher.
Configuration
Series and configuration groups
PCZ Single-rotor Heavy Hammer Crusher
Single-rotor heavy hammer crusher for mainstream single-stage coarse and medium crushing.
Ask about this series
PCF Impact-type Heavy Hammer Crusher
Impact-type heavy hammer crusher for rounded aggregate shape and strengthened shaping direction.
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2PCZ Double-rotor Heavy Hammer Crusher
Double-rotor heavy hammer crusher for large mining and very high-capacity single-stage crushing.
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Selection Note
Model range notes
Heavy hammer crusher remains separate from ordinary PC hammer crusher and European reversible fine crusher. Their hammer heads and wear parts are not interchangeable.
Display Logic
Website structure
Displayed separately from PC ordinary hammer crusher and SHKX European reversible fine crusher because the feed size, process role and spare parts are different.
Series Boundary
How buyers should choose this equipment type
PCZ single-rotor heavy hammer crusher
Mainstream single-stage heavy hammer crusher for coarse and medium crushing in aggregate and cement raw material lines.
PCF impact-type heavy hammer crusher
Impact-style heavy hammer crusher for a more rounded aggregate shape and stronger shaping direction.
2PCZ double-rotor heavy hammer crusher
Large-capacity heavy hammer crusher with wide feed opening for large mining and high-capacity single-stage crushing.
Boundary against PC and SHKX
PC is small ordinary hammer crusher for soft-material fine crushing. SHKX is a reversible fine crusher for extra-fine sand shaping. Heavy hammer crusher is for large feed, coarse/medium crushing and single-stage aggregate production.
Selection Boundary
Heavy Hammer Crusher Selection Boundary
Simplified crushing option between jaw crushing and ordinary hammer crushing for suitable medium-hard stone.
Heavy hammer crusher
Used when suitable stone can be crushed by one heavy hammer machine instead of a jaw crusher plus a separate fine crusher.
Choose when
- Feed size is about 50-500 mm and material is limestone, bluestone or mixed medium-hard stone.
- The project wants to reduce one crusher, supporting foundations and belt conveyors.
- Medium quarry output is required, commonly for 12/13/24 aggregate stone.
- Raw material is dry or only lightly muddy, without heavy clay.
- A lower-investment replacement for a simple jaw-plus-impact process is acceptable.
Not suitable when
- Pure high-hard pebble or basalt wears heavy hammer parts very quickly.
- High-clay weathered material or wet sticky clay can block grate bars.
- Premium manufactured sand with strong shape requirement is not its best use.
- Oversized raw stone above about 550 mm still needs a jaw crusher first.
Advantages
Core advantages
- Adjustable liner gap supports different discharge size requirements
- High-manganese alloy heavy hammer head has longer wear-life direction than ordinary PC hammer crusher
- No bottom grate structure simplifies maintenance and reduces blockage risk
- Modular machine structure supports convenient wear-part replacement
- Can simplify suitable production lines by reducing the need for jaw crusher plus secondary crusher
Limits
Operating limits
- Not preferred for high-abrasion basalt, granite or diabase.
- Sticky clay and high-mud material can reduce crushing efficiency.
- Premium manufactured sand shaping normally needs cone crusher or fine crusher matching.
Model / Size Data
PCZ / PCF / 2PCZ heavy hammer crusher model reference
Tables show common size ranges. Final configuration is checked by material hardness, mud and moisture, capacity, product size, upstream / downstream equipment and site layout.
Heavy hammer crusher is for suitable brittle materials with compressive strength up to 200 MPa. It is not recommended for high-hardness basalt, granite or diabase because wear will be severe.
| Series type | Max feed size | Discharge size range | Capacity | Motor power | Weight | Overall dimensions L x W x H |
| PCZ1008 |
PCZ single-rotor | <=500 mm | 0-40 mm | 60-110 t/h | 2 x 75 kW | 14.2 t | 2650 x 1920 x 2260 mm |
| PCZ1310 |
PCZ single-rotor | <=600 mm | 0-50 mm | 120-180 t/h | 2 x 90 kW | 21.6 t | 2818 x 2300 x 2390 mm |
| PCZ1512 |
PCZ single-rotor | <=750 mm | 0-60 mm | 220-350 t/h | 2 x 160 kW | 32.8 t | 3260 x 2580 x 2750 mm |
| PCZ1615 |
PCZ single-rotor | <=1000 mm | 0-70 mm | 360-550 t/h | 2 x 200 kW | 46.5 t | 3456 x 2915 x 3185 mm |
| PCZ1620 |
PCZ single-rotor | <=1200 mm | 0-80 mm | 800-1000 t/h | 2 x 315 kW | 68.2 t | 3500 x 3100 x 3200 mm |
| PCF1210 |
PCF impact-type | <=550 mm | 0-35 mm | 90-150 t/h | 2 x 75 kW | 16.8 t | 2720 x 2050 x 2310 mm |
| PCF1412 |
PCF impact-type | <=680 mm | 0-45 mm | 160-280 t/h | 2 x 132 kW | 26.3 t | 3100 x 2410 x 2660 mm |
| PCF1614 |
PCF impact-type | <=900 mm | 0-55 mm | 320-480 t/h | 2 x 185 kW | 41.7 t | 3380 x 2760 x 3020 mm |
| 2PCZ1820 |
2PCZ double-rotor | <=1200 mm | 0-80 mm | 1000-1200 t/h | 2 x 450 kW | 92.0 t | 4270 x 3210 x 3520 mm |
| 2PCZ2125 |
2PCZ double-rotor | <=1500 mm | 0-90 mm | 1300-2000 t/h | 2 x 560 kW | 136 t | 4950 x 3780 x 4160 mm |
Common Data
Hammer crusher classification notes
These notes keep the three hammer-type pages separated for buyers and spare-parts matching.
- PC ordinary hammer crusher: small fine crushing, soft material and low capacity.
- PCZ/PCF/2PCZ heavy hammer crusher: single-stage coarse crushing, large raw stone feed and aggregate one-stage shaping.
- SHKX reversible fine crusher: extra-fine sand making and premium sand shaping with reversible rotor.
- Heavy hammer wear parts are model-specific and cannot be mixed with PC ordinary hammer crusher or SHKX reversible fine crusher hammer parts.
Applications
Suitable materials and scenarios
Suitable materials
- Limestone, bluestone, dolomite, shale, gypsum, coal gangue, concrete blocks, bricks and low-hardness ore.
- Reference material boundary: brittle material with compressive strength around <=200 MPa, subject to final confirmation.
Suitable scenarios
- Single-stage aggregate shaping in small and medium aggregate plants.
- Construction waste resource utilization.
- Cement raw material crushing.
- Open-pit mine large-stone one-stage size reduction when material is suitable.
- Mobile heavy hammer crushing station discussion.
Not suitable conditions
- Highly abrasive hard rock such as basalt, granite and diabase.
- High-purity premium manufactured sand shaping where a cone crusher plus fine crusher combination gives better control.
Common matching lines
- Single-stage aggregate production line.
- Construction waste recycling line.
- Front-end crushing line before sand washing.
- Coal and solid-waste treatment line.
Line Position
Process role
Used for heavy-duty single-stage coarse and medium crushing where suitable large brittle material can be crushed directly into aggregate sizes.
Material
Material check
Suitable for limestone, bluestone, dolomite, shale, gypsum, construction-waste concrete blocks, low-hardness iron ore, coal and cement raw material. Not suitable for high-hardness basalt, granite or diabase; jaw crusher plus cone crusher should be considered for those hard-rock lines.
Inquiry
Information to send
- Raw material type, hardness and moisture
- Maximum feeding size
- Required discharge size range
- Target hourly capacity
- Whether the line is single-stage crushing or replacement of jaw plus secondary crushing
- Downstream screening and finished aggregate shape requirement
Selection
System parameters
- Raw material type and hardness
- Maximum feeding size
- Required discharge size range
- Target hourly capacity
- Material moisture and anti-blocking requirement
- Single-stage line or jaw-plus-secondary replacement target
Parts
Wear parts & spares for this equipment
Heavy hammer wear parts
- Heavy high-manganese hammer head
- Impact liner plate
- Side liner plate
- Wear guide plate
Rotating and transmission parts
- Main shaft
- Hammer pin
- Flywheel
- Heavy bearing housing
- Seal gland
Adjustment and machine matching parts
- Adjustment wedge
- Fastening bolt
- Dust cover
- Damping base
- Feed chute
Ask for matched parts
Matching
Related equipment
- Vibrating feeder
- Vibrating screen
- Belt conveyor
- Heavy hammer crusher parts
Related Links
Related equipment
Selection Summary
Quick Equipment Selection Summary
- Large hard-rock raw stone first-stage crushing: choose a jaw crusher.
- Small soft-stone one-machine crushing: choose an ordinary hammer crusher.
- Medium-hard limestone or bluestone, simplified one-machine crushing: choose a heavy hammer crusher.
- Pebble, granite and hard-rock premium aggregate: choose a cone crusher after primary crushing.
- High-mud wet material and mud-stone separation before washing: choose a WLGSX trommel screen.
- Dry aggregate precision grading or finished sand dewatering: choose a vibrating screen.
- Clay-wrapped stone and deep desliming: choose an XSJ drum stone washer.
- Low-mud clean sand with simple washing needs: choose a wheel sand washer.
- Fine sand recovery, lower finished-sand moisture and integrated wet washing: choose the SHY three-in-one sand washing machine.
